Basic Workshop and Machine Shop (W1)
Campus
Technology Campus (Peenya Campus)Used By
Students, Current Students, Faculty / Staff, Research
Details
Machining is a step in the process of manufacturing where a work piece is given its specified shape through removal of surplus material. Students from all branches of engineering learn about the fundamentals of machining operations in the Basic Workshop, where they are given hands-on training.
The Machine Shop is designed and equipped to teach students of mechanical engineering, aerospace engineering, and automobile engineering. Students learn how to use different machines and are trained on developing various models.
Particulars of the Facility
Total area of the lab : 499.07 sq m
Salient Features
Sl. No | Name of the Facility | Specifications | Quantity |
---|---|---|---|
1 | Arc Welding Machine | 400 Amps | 1 no. |
2 | TIG/Arc Welding | 200 Amps | 1 no. |
3 | Arc Welding Machine | 200 Amps | 1 no. |
4 | Spot Welding Machine | 10 kVA | 1 no. |
5 | Welding Table | 33’‘ H, 32″ L, 32’’ B | 2 no. |
6 | Brazing Assembly with all Accessories | 1 no. |
Sheet Metal
7 | Sheet Metal Stakes set | 20 no.’s | |
8 | Heavy Duty Sheet Metal Shearing Machine12 | 2 no. | |
9 | Light Duty Sheet Metal Shearing Machine | 5/300(12″) | 1 no. |
10 | Spot Welding | 8 kVA | 1 no. |
Fitting Shop
11 | Work Tables | 35’‘ H, 70 L, 47’’B | 14 no.‘s |
12 | Heavy Duty Bench Vice | Double Rib, Size 6’‘ by 6’’ | 56 no.‘s |
13 | Cast Iron Surface Plate | 600×600 mm | 3 no.s |
14 | Vernier Caliper | 0 – 150 mm | 10 no.’s |
15 | Height Gauge | 0 – 300 mm Analog | 3 no.’s |
16 | V‑Block with Clamp | Magnetic | 3 no.’s |
Wood Working
17 | Work Tables | 38’‘ H, 50″ L, 35’’ B | 5 no.’s |
18 | Carpentry Vice | Double Rib, Size 6’‘ by 6’’ | 12 no.’s |
19 | Circular Saw | 110mm Cutter, Power Input-1200 W, Voltage: 220 – 230 V, No Load Speed 12000 rpm, Wt 2.8 Kgs | 13 no.’s |
20 | Angle Grinder | 230 – 240 Voltage, 2.4 A, 50 – 60 HZ, 540 W, 12000 / min | 2 no.’s |
21 | Jig-Saw Machine | 450W, 3100 rpm, 2.6 KG | 2 no.’s |
22 | Jack Plane | 225 mm Long and 50 mm Blade | 12 no.’s |
Machine Shop
23 | Ram type Vertical Turret Milling Machine | 1 no. | |
24 | Imported Horizontal Universal Milling Machine | 1 no. | |
25 | Bridge Port Milling Machine With DRO | 1 no. | |
26 | Heavy Duty Conventional Lathe Machine | 3 no’s | |
27 | Medium Duty All Geared Lathe | 7 no. s | |
28 | Heavy Duty Metal Cutting Band Saw Machine | 1 no. | |
29 | Cylindrical Grinding Machine Model UC-450 | 1 no. | |
30 | Pillar Type Geared Drilling Machine | 1 no. | |
31 | Pedestal Grinders 0.5HP 3phase | 2 no’s | |
32 | Fly Press | 1 no. | |
33 | Surface Grinding Machine Model 1020 OT | 1 no. | |
34 | Buffing Machine | 1 no. | |
35 | Vernier caliper | 0 – 300mm | 2 no. |
36 | Micrometer | 0 – 25mm | 5 no’ s |
37 | Micrometer | 25 – 50mm | 6 no’s |
38 | Dial Gauge | 0.01mm Accuracy | 6 no’s |
39 | Bore Gauge | 10 – 18mm | 1 no. |
40 | Bore Gauge | 18 – 50mm | 1 no. |
41 | Height Gauge | 0 – 600mm | 1 no. |
42 | Bevel Gauge | 3 no’s | |
43 | Cast Iron Surface Plate | 1mtr×1mtr | 1 no. |
44 | Magnetic Stand | 6 no’s | |
45 | Varner Depth Gauge | 0 – 300mm | 1 no |
46 | Heavy Duty | 14’’Cut-off Machine | 1 no |
47 | CNC Wire EDM Machine | Maximum Speed — 80 mm²/Min. • Machining accuracy — 0.01mm * • Best Surface Finish — Ra 1.25 to 1.75 • A.C. — Not Required up to 40° C • BMXP pm‑k system software controller works on Windows 7 operating platform • Inbuilt database for cutting different materials. • Coolant filtering system — Fine stainless steel wire mesh for coolant filter • No need to change wire guide for different diameters • Two axis DRO (Std.) • 4‑Axes synthesizer to cut different profiles at top and bottom | 1 No. |
48 | Piezoelectric based computerized lathe tool dynamometer (Model no: LTD-300) | • Capacity: 3 KN • X- direction Measuring range:0+/-3000N (0.1 N sensitivity) • Y- direction Measuring range:0+/-2000N (0.1 N sensitivity) • Z- direction Measuring range:0+/-2000N (0.1 N sensitivity) • Display: Digital • Accuracy: +/-0.5% | 1 No. |
49 | Olympus Optical Measuring Microscope | • Machine: STM-7VF, Olympus • Eyepiece: CFWN 10 X Eyepiece (2 Pieces) • Eyepiece Tube: Binocular • Measuring Range: 100×100 mm, Rotating Table • Z‑axis movement: Manual (Dual side coarse/fine focus knob) • Z axis: 150 mm with feed mechanism • Z axis Linear scale: Built in • Measuring accuracy: 2.2 μm • Scale Resolution: 0.01/0.1(default)/1/10 μm • Max loading Weight: Max loading Weight • Magnification accuracy: 0.1% | 1 No. |
50 | Digital Tool tip Temperature indicator | • Temperature range: ‑50°C ~1150°C • Sampling rate: 1 sample/sec • Indicator: LCD Digital indicator • Sensitivity: 1 degree/count | 1No. |
CNC Shop
51 | CNC Vertical Machining Center Model Winner | Product details: Brand Ace Micromatic Table Longitudinal Travel : 400 mm Rapid Traverse :32 / 32 / 32 40 / 40 / 40 Feed Rate :1 — 10000 mm / min Tool Storage Capacity :12 Nos. Max Tool Dia with All pockets Full :125 mm Table Cross Travel:350 mm Headstock travel :320 mm Spindle Nose Face to Table Top :135 – 455 Table Height From Floor :830 mm Table size :650 x 350 mm Table size :650 x 350 mm Max load on Table Standard :200 / 400 kgf Spindle Speed :60 — 6000 rpm Spindle power Std :5.5 / 3.7 kW Product description: Features: • LM guideways for all three axes • 32 m/min rapid for all three axes • Disc type tool changing system • Chip to chip time of 4.5 sec • 12 tool ATC capacity | 1 no |
52 | Slant Bed CNC lathe “ Jobber XL” | Swing Over Dia mm 500 Swing Over Carriage mm 260 Distance Between Centres mm 425 Maximum Turning Dia mm 320 Maximum Turning Length mm 400 Spindle Size A2‑5 Bore through Spindle mm 53 Spindle Speed rpm 4000 Spindle Motor Power ( Cont / 15 min) kW 5.5÷7.5 X‑Axis stroke mm 165 Z‑Axis stroke mm 400 X & Z axes rapid m/min 20 No of Tools 8 OD Turning tool size 25 x 25 | |
53 | Air Compressor | 1 no | |
54 | Digital Power Conditioner | 2 no’s | |
55 | Vernier caliper | 0 – 150mm Digital | 1 no |
56 | Micrometer | 0 – 25mm Digital | 1 no |
57 | Micrometer | 25 – 50mm Digital | 1 no |
58 | Height Gauge | 0 – 600mm Digital | 1 no |
59 | Pedestal Grinders | 0.5HP1phase | 1 no |
60 | Micrometer | 50 – 75 mm | 1 no |
61 | Micrometer | 75 – 100mm | 1 no |
62 | Dial Gauge | 0.001mm Accuracy | 1 no |
63 | Bore Gauge | 50 – 150mm | 1 no |
64 | Slip Blocks | M32 | 1 Box |
65 | Bevel Protractor | Magnetic V‑Block | 1 no |
66 | Magnetic V‑Block | 2 no’s | |
67 | Granite Surface Plate | 1mtr x 1mtr | 1 no |